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Reverse Engineering
One of the core uses of the 3D scanner is to capture a physical part and put it back into the computer based processes that go to create a new tool. Since CNC processes are programmed around computer data it is important that accurate Cad files be created from the subject model. In many instances it is possible to create CNC cutter paths from scan data or .stl data. At other times some data post processing is favoured. As SDE essentially has a design background we have all the systems and knowledge in place to work with the scan files to give the customer back exactly what is required.
Our Cad systems allow us to work with the scan data as a basis on which to design or surface from. This enables us to create a high quality surface model of a part required. If required, we can deviate from the scan data to incorporate modifications, smoothing functions or add detail such as parting lines or accurately control draft conditions.
Using another Cad process we can quickly produce a quick surface model from scan data. This “magnetically” attaches Nurb surfaces to the scan and allows us to supply a surface model of a part much more quickly than using our traditional surfacing techniques. This is highly suited to customers who simply want to see a scan file converted into surfaces,
We can produce a hybrid model that takes a file created using our “Quick Surfacing” methods but rebuilding selected areas using traditional Cad methods to incorporate modifications, refine or add detail.
Image showing the stages of reverse engineering for a seat foam, begining with a hand skived foam which was than scanned and surfaced on Icem Surf from which a foam tool was manufactured

 

SDE Surface Development & Engineering Ltd

TEL +44(0) 1268 493 153
FAX +44(0) 1268 493 151

enquiries@surfdev.com

26 Seax Court
Southfields Industrial Park
Basildon
Essex, UK
SS15 6SL

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